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7.10 Condensate drainage

Key idea: An air-source heat pump makes a lot of water from humid air and defrost, and it must drain away freely.

When outdoor air passes over the cold coil, its moisture condenses, just as a cold bottle from the fridge "sweats" on a humid day. In defrost, the ice on the coil melts and drains too. In coastal humid cities like Mumbai, Chennai and Kochi, the volume is large.

Good practice

  • Drain from the unit base pan with the fitting supplied. Do not block base holes.
  • Lay the drain pipe with a fall of at least 1:100 (1 cm per metre, typical) to a drain point, never to a walkway.
  • Use a trap or air break where the manual requires it, and where draining into a sewer to stop smells.
  • On roofs, route to the rainwater outlet. Water on the slab causes dampness and moss.
  • In cold regions (Leh, Spiti, Kashmir, upper Himachal) drains can freeze. Keep them short and steep, and use a drain heater where the manual requires it. Ice blocking the base pan can damage the coil.
  • Condensate is close to distilled water. It is soft but may carry dust and metals, so it is not drinking water. It can be reused for gardening.
Condensate drain route
Condensate drain route

Worked example — how much water?

A large air-source unit in Chennai moves 10,000 m³/h of air. Air enters at a humidity ratio of 20 g/kg (moisture per kg of dry air) and leaves at 18.5 g/kg. Air density is about 1.15 kg/m³.

Equation

  1. Air mass: 10,000 × 1.15 = 11,500 kg/h.
  2. Moisture removed: 11,500 × (0.020 − 0.0185) = 17 kg/h.
  3. About 17 litres per hour, roughly 400 litres in a 24-hour day. This needs a proper drain, not a bucket.

Remember

  • Plan the drain at survey time; it can be many litres per hour.
  • Keep a steady fall to an approved drain; never onto walkways.
  • In cold regions protect the drain from freezing.
  • Keep base pan holes clear of debris and leaves.
Field tip: Pour a bucket of water into the base pan at commissioning and watch where it goes.

An air-source heat pump makes a lot of water from humid air and defrost, and it must drain away freely.

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