7.1 The site survey checklist
Key idea: Most installation problems are decided at the site survey, long before the first pipe is cut.
A site survey is a planned visit to check the location, services and access before quoting or installing. Think of it like a tailor taking measurements. Cut the cloth without measuring and no stitching can save the suit.
Carry a tape, a camera, a clamp meter, a TDS meter (total dissolved solids; it does not measure hardness) and a hardness test-strip kit and a compass app. Photograph everything. Your photos settle arguments later.
Site survey checklist
Demand and use
- Application confirmed (domestic hot water, space heating, pool, process)
- Daily hot water volume (litres/day) and peak hour draw
- Required supply temperature (°C) and existing heater type (geyser, LPG, diesel boiler)
- Operating hours and any night-tariff or solar-hour preference
Location
- Proposed unit position photographed from four sides
- Clearances measured against the manufacturer's manual (front, rear, sides, top)
- No recirculation risk (fan outlet not facing a wall within ~1.5–3 m, typical)
- Distance to bedrooms, neighbours and boundary noted (noise)
- Prevailing wind, dust, salt air (coast) and direct rain exposure noted
- Crane, lift or staircase access for the unit and its weight checked
Structure
- Floor or roof type (RCC slab, sheet, ground) recorded
- Operating weight of unit plus tank known; structural check asked for if on a roof
- Space for plinth or steel frame and condensate drain run
Water side
- Incoming water TDS (ppm) and hardness measured; source noted (municipal, borewell, tanker)
- Supply pressure (bar) measured at the nearest point
- Pipe route length, number of bends, rise and fall measured
- Existing tank volume, material and condition checked
- Drain point for safety valve, strainer flushing and condensate located
Electrical
- Supply type (single-phase 230 V / three-phase 415 V) and sanctioned load
- Voltage measured at the DB (phase-neutral and phase-phase, under load if possible)
- Distance from DB to unit for cable sizing
- Earth pit available and tested; neutral-earth voltage measured
- Space for a local isolator next to the unit
Safety and approvals
- Safe working-at-height plan for roofs (harness anchor, edge protection)
- Society or landlord permission for roof or façade work
- Hot work (brazing) permit needed? Fire extinguisher plan
Remember
- Measure, do not guess: TDS, voltage, distances and clearances.
- Photograph every survey point; attach photos to the job file.
- Check structure and power before promising a location.
- Plan drains (safety valve, condensate, flushing) at survey time.
Field tip: Measure the voltage at 7 pm as well as at noon. Evening peak sags in many Indian towns can trip compressors.
Most installation problems are decided at the site survey, long before the first pipe is cut.
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