2.6 Expansion devices: capillary, TXV, EEV
The expansion device sits between condenser and evaporator. It works like the nozzle on a garden hose. A small opening holds back pressure and lets a controlled flow through.
Capillary tube: a long thin copper tube with a fixed bore. Cheap, no moving parts. It cannot adjust to changing load, so it suits small units with steady conditions, like fridges.
Thermostatic expansion valve (TXV): a mechanical valve with a sensing bulb clamped on the suction line. If superheat rises, the bulb pressure opens the valve more. If superheat falls, it closes. It self-adjusts within its design range.
Electronic expansion valve (EEV): a valve moved by a stepper motor. A controller reads suction temperature and pressure, calculates superheat and sets the valve position. It responds fast and works over a wide range. Most inverter heat pumps use an EEV.
| Device | Adjusts to load? | Cost | Typical use |
|---|---|---|---|
| Capillary tube | No (fixed) | Lowest | Small fixed-speed units |
| TXV | Yes, mechanically | Medium | Fixed-speed commercial units |
| EEV | Yes, electronically, wide range | Highest | Inverter units, wide operating range |
Worked example — measuring superheat in the field.
- Suction gauge reads a pressure whose saturation temperature (from the refrigerant P-T chart) is 2 °C.
- Clamp thermometer on suction line near the compressor reads 8 °C.
- Superheat = 8 − 2 = 6 K. This is within a typical target of about 4–8 K.
Subcooling is measured the same way on the liquid line: saturation temperature at discharge pressure minus liquid line temperature.
Remember
- The expansion device creates the low-pressure side.
- Capillary is fixed; TXV and EEV adjust.
- EEVs control superheat using sensors and a controller.
- Superheat too low risks liquid return; too high wastes evaporator surface.
The expansion device drops the refrigerant from high to low pressure and meters just enough flow to keep the evaporator full without flooding the compressor.
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