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10.6 Recovery, recycling and disposal of refrigerants

Key idea: Refrigerant is never vented — it is recovered into a rated cylinder, then recycled, reclaimed or destroyed.

Recovery means removing refrigerant from a system into a cylinder. Recycling means cleaning it on site (oil and moisture removal) for reuse in the same owner's system. Reclaim means reprocessing it at a facility to new-product purity. Destruction means breaking it down in an approved plant.

Venting HFCs harms the climate. Venting hydrocarbons creates a fire risk. Recover everything except where a procedure specifically permits controlled venting of hydrocarbons outdoors.

Connecting a recovery machine
Connecting a recovery machine

Recover liquid first (faster), then vapour. The cylinder sits on a scale. Use a cylinder rated and labelled for the refrigerant.

Worked example — maximum safe fill of a recovery cylinder

A recovery cylinder has a water capacity of 12 L. You recover R32 with liquid density about 0.96 kg/L (typical at room temperature). Use the 80 % fill rule.

Equation

  • mmax = 12 × 0.96 × 0.8 = 9.2 kg (approximately).
  • If the empty cylinder (tare) weighs 9 kg, stop recovery at 18.2 kg gross on the scale.
Step Action
1 Identify refrigerant from nameplate; never mix types in one cylinder
2 Weigh empty cylinder, evacuate it
3 Connect as diagram; purge hose air
4 Recover liquid, then vapour, to the target vacuum
5 Close valves, label cylinder: refrigerant, weight, date, site
6 Record in service log; send for reclaim or destruction

Remember

  • One refrigerant per cylinder; label it.
  • Never fill beyond 80 % of liquid capacity.
  • Use a recovery machine rated for the refrigerant class (A2L/A3).
  • Keep records of quantities recovered.
Field tip: Chill the recovery cylinder (shade, wet cloth) in Indian summers — a cooler cylinder speeds recovery.

Refrigerant is never vented — it is recovered into a rated cylinder, then recycled, reclaimed or destroyed.

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